AquaSafe™ Standard Series
WTS Series Wastewater Treatment Systems
AquaSafe™ Standard Series
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The AquaSafe™ Standard Series is a compact, turnkey wastewater treatment system engineered for tumbling, mass finishing, machining, polishing, and plating rinse applications.
Using a proprietary flocculant-based treatment process, AquaSafe separates clarified water from industrial wastewater directly at the source in a controlled, single-step cycle.
Instead of investing in oversized treatment plants, manufacturers can treat and recycle wastewater in a single tank — or integrate AquaSafe into a closed-loop system that reduces water consumption, disposal costs, and regulatory risk.
Key Benefits
AquaSafe™ combines speed, simplicity, and safety in one system.
- Economical: Treatment costs measured in pennies per gallon.
- Fast: 30-gallon batches treated in as little as 15 minutes.
- Simple: One-step, single-additive process with no operator training required.
- Effective: Captures sub-micron particles and emulsified oils.
- Safe: Non-hazardous formulation with long shelf life and no harsh chemicals.
- Operator-Friendly: Dual discharge valves for easy decanting and sludge removal.
- Flexible: Designed for closed-loop water systems and retrofit installations.
- Durable: Dual-reservoir design with engineered settling chamber for reliable performance.
Need to talk to an engineer?
Our engineers can help evaluate your wastewater stream and recommend the right treatment solution for your application.
How it Works
AquaSafe™ uses a proprietary flocculant-based treatment process engineered to separate clarified water from industrial wastewater in minutes.
Typical cycle times range from 10–30 minutes depending on tank size. Sludge can be dewatered using centrifuges, filter presses, or other drying technologies for compliant disposal.
System Models & Specifications
| Machine Type | Treatment Capacity (GPH) | Holding Capacity (Gal.) | Voltage | Shipping Weight | Dimensions |
|---|---|---|---|---|---|
| WTS-30AJ | 30 | 30 | 120/240 | 125 | 36″ X 36″ X 52″ |
| WTS-55AJ | 55 | 55 | 120/240 | 155 | 48″ X 36″ X 52″ |
| WTS-55AJC* | 55 | 55 | 120/240 | 155 | 48″ X 36″ X 52″ |
| WTS-120 AJ | 120 | 120 | 120/240 | 300 | 60″ X 36″ X 63″ |
| WTS-150 IN-LINE | CONTINUOUS | 150 GPH | N/A | 475 | 220 -240V/3 Phase |
| WTS-300 IN-LINE | CONTINUOUS | 300 GPH | N/A | 580 | 220 -240V/3 Phase |
| WTS-5 | 5 | 0 | N/A | 15 | 18″Dia X 16″H |
| WTS-425 | 425 | 425 | 120/240 | TBD | 48″ X 100″ X 109″ |
| WTS-700 | 700 | 700 | 230 | TBD | 58.75″ X Dia” X 109″H |
Optional Equipment
Optional Spill Containment
Optional spill containment pallets available for mounting individual units for spill control.
Additives
| Product | Description | Matching Compound |
|---|---|---|
| WW-200 | Particularly efficacious in vibratory finishing, tumbling or cleaning wastewaters. It takes a little longer to floc in, but in many cases, is an excellent choice. | MB #4 MB4A |
| WW-250 | A new product that works under many conditions. It takes longer to floc but often produces a superior sludge. | MB #104 MB #83 |
| WW-300 | Proven to be very good in most oily water or grease situations. It needs more time to floc than the previously mentioned blends. May result in a lower pH. | MB #4 |
| WW-380 | Another blend to try if the others do not work well. Sometimes, under some wastewater conditions, this is a functional blend. | MB #4 MB #84 |
Why Choose AquaSafe™?
Unlike conventional wastewater systems, AquaSafe is tailored to the unique challenges of tumbling wastewater and other industrial finishing processes. It eliminates unnecessary complexity while delivering consistent, compliant results.
- Compact footprint – Fits easily into finishing shops and production floors.
- Easy automation – Systems can be automated for minimal oversight.
- Retrofittable – Can be added to existing tumbling or vibratory finishing setups.
- Environmentally responsible – Reduces wastewater discharge and supports water reuse.
Bel Air developed AquaSafe™ to solve one of the most common challenges in manufacturing — treating wastewater from tumbling and finishing operations safely, economically, and efficiently.
Wastewater Treatability Testing &
Startup Support
Every wastewater stream is different. Bel Air evaluates a representative sample of your wastewater to determine the most effective AquaSafe™ treatment blend and process for your application.
From laboratory testing through system startup, our engineers help develop a treatment approach that supports reliable performance, water reuse where appropriate, and wastewater compliance planning.
Aquasafe Brochures
Frequently Asked Questions
Yes. AquaSafe™ is a non-hazardous, powder-based flocculant that can be handled without special PPE or chemical training. It’s safe for use in typical shop environments and helps facilities reduce their reliance on harsh chemical treatments. The resulting sludge is compact, stable, and classified as non-leachable, making it landfill-ready under most regulations. AquaSafe™ supports sustainability goals and simplifies regulatory reporting for eco-conscious wastewater treatment solutions.
AquaSafe™ treatment powder is added to wastewater from tumbling, vibratory finishing, polishing, or similar operations. During mixing, the powder initiates chemical and physical reactions that cause fine solids, abrasive particles, metal fines, emulsified oils, and other contaminants to bind together into larger flocs.
The floc settles from the liquid, leaving clarified water above. Depending on the application and treatment results, the clarified water may be reused in finishing operations, sent for further treatment, or discharged when it meets applicable requirements.
The settled material can then be collected and dewatered using filter bags, centrifuges, or other suitable sludge-management equipment.
A closed-loop wastewater treatment system collects process water from tumbling, vibratory finishing, rinsing, or related operations; treats it to separate contaminants; and returns clarified water to the process for reuse rather than sending it directly to discharge.
In a typical AquaSafe™ closed-loop configuration:
- A sump or collection tank receives wastewater from the finishing equipment.
- An AquaSafe™ Standard Series or Automated Series treatment system uses flocculant-based treatment to separate suspended solids, abrasive fines, metal particles, oils, and other contaminants into a settling floc.
- Dewatering equipment such as filter bag tanks or centrifuges can collect and reduce the volume of the resulting sludge.
- A pressurized water-feed system returns clarified water to tumbling, rinsing, or other finishing operations. Optional polishing filtration can capture remaining contaminants before recirculation, and ozone treatment may be added to help control organic buildup in recirculated water.
Closed-loop systems can reduce freshwater use, wastewater discharge volume, and disposal costs. Whether treated water is suitable for recirculation depends on the wastewater stream, treatment results, required water quality, and the finishing process.