Process Technology Examples
Post Processing – Do’s & Don’ts
3D printing requires different finishing considerations than traditional manufacturing. Experts at Bel Air Finishing offers do’s and don’ts for approaching the finishing of additively manufactured parts.
Deciding on the best finishing processes for 3D Printing
Bel Air Finishing, led by President Steve Alviti, emphasizes the importance of optimizing the 3D printing finishing process by understanding the part's structure, purpose, and desired surface qualities. Their comprehensive approach involves analyzing sample parts using Zygo optical metrology equipment, allowing manufacturers to make informed decisions on technologies, machines, and compounds for achieving the best finishing results in additive manufacturing.
How to Minimize Post-Processing Headaches for 3D-Printed Parts
In Steve Alviti's Additive Manufacturing Column, the challenges of finishing 3D metal printing are highlighted, emphasizing the importance of understanding post-processing techniques and measurement methods for optimization. The article explores considerations such as part size, geometry, purpose, and acceptable variations, guiding readers through the process of selecting technologies and equipment to enhance the cosmetic and functional aspects of finished parts.
Post Processing Metal & Plastic Laser AM Parts
Learn about the growing viability of laser additive manufacturing for production and prototyping due to its ability to create multiple parts simultaneously with complex geometries.
Dos and Donts for finishing of 3D printed parts
Steven Alviti discusses challenges in achieving quality surface finishes for additive manufacturing (AM) parts and provides recommendations, including considering surface finish requirements in design and experimenting with conventional finishing methods.
J&J Metals Network
Bel Air was invited to present new mass finishing techniques as they relate to new metals in the 3D AM printing of medical devices. The conference was part of J&J's methodology of future improvement and Bel Air demonstrate methods of device improvements from a surface finish perspective.
Effectiveness of Tool Polishing
Learn more about the honing and polishing of cutting tool edges, and how this versatile and cost-effective approach, can be implemented in your production process.
Cutting Tool Edge-Prep (Honing)
Learn more about the importance and effectiveness of cutting tool edge-prep, and how drag finishing technology can bused to increase tool life by 300%
Phillips Federal adds Bel Air Finishing post processing cell to Army arsenal
Phillips Federal has integrated Bel Air Finishing's post-processing technologies to support its Public Private Partnership (P3) and additive manufacturing programs at Rock Island Arsenal (RIA). Learn about post-processing technologies often overlooked in the additive manufacturing process, ultimately enhancing the efficiency and effectiveness of 3D printing efforts.
Take ‘Em for a Spin
Learn about the importance of efficient deburring practices in automated metal-cutting processes. Here Steven Alviti advocates for the adoption of small-scale centrifugal disc finishing systems to enhance productivity, reduce labor costs, and improve competitiveness in manufacturing.
Critical Mass
Critical Mass - Learn about Mass Finishing and how Bel Air has developed their systems and processes to increase quality for their clients
To The Finish – Choosing tumbling techniques
To The Finish – Choosing tumbling techniques -- Learn how to implement the most effective tumbling techniques from media to the equipment
Media Frenzy
Learn about the Media Frenzy, and how to choosing mass finishing media considering the types, materials, and additives.
The Effects of Burnishing on the Surface of Cast Gold and Silver Jewelry
The Santa Fe Symposium® actively seeks innovation throughout the jewelry industry, encompassing technological, operational, and experiential realms. During the Symposium, curious minds from the industry converge to showcase and explore research, exchange expertise, and connect with fellow professionals. It serves as a platform for learning about the latest developments in every facet of this global industry. Here our very own President Steve Alviti submits his technical research and findings on The Effects of Burnishing on the Surface of Cast Gold and Silver Jewelry.
The Effects of Ball Burnishing on Silver Castings: Phase II
The Santa Fe Symposium® actively seeks innovation throughout the jewelry industry, encompassing technological, operational, and experiential realms. During the Symposium, curious minds from the industry converge to showcase and explore research, exchange expertise, and connect with fellow professionals. It serves as a platform for learning about the latest developments in every facet of this global industry. Here our very own President Steve Alviti submits his technical research and findings on The Effects of Ball Burnishing on Silver Castings; the second phase of his study.
High-Speed Cellular Deburring and Polishing
Learn about Bel Air's Centrifugal Disc Finisher and how it can be used to deburr and Polish your parts both fast and effectively
Centrifugal Disc Finisher
Learn about Bel Air's Centrifugal Disc Finisher and how it can be used to deburr and polish our arts both fast and effectively in coordination with you machining center for cellular operation. Reduce the burden on your deburring department.
Bel Air’s Finishing Touch
Learn about Bel Air's innovations in mass finishing and integration with CNC machining centers for tailored solutions; as the final deburring and or surface finishing of all type of components.
Bel Air Finishing’s How To Automate Medical Deburring & Polishing
Bel Air Finishing's How to Automate Medical Deburring & Polishing with Bel Air's AutoHone, a robotic reverse drag finisher
How To Super Polish Aerospace Parts
Learn how to super polish Aerospace parts with Bel Air's AutoHone, a robotic reverse drag finisher that boosts tool life and reduces friction.
Bel Air’s AutoHone Uses Robot Arm to Deburr, Polish, Clean and Dry Parts
Learn how Bel Air’s AutoHone Uses Robot Arm to Deburr, Polish, Clean and Dry Parts showcasing top of the line automated finishing technology
Former Jewelry Maker Finds New Life
Learn about the experts of High-Speed Cellular Deburring & Polishing and the rich history of mass finishing at Bel Air Finishing
J&J Metals Network
Bel Air was invited to present new mass finishing techniques as they relate to new metals in the 3D AM printing of medical devices. The conference was part of J&J's methodology of future improvement and Bel Air demonstrate methods of device improvements from a surface finish perspective.
Spinning Away Waste
Aro-Sac, a jewelry component manufacturer, optimizes vibratory finishing wastewater treatment by employing the Centech 3100 filtration system for mechanical separation and Aqua Safe chemical flocculent for encapsulation. This integrated approach not only significantly extends the water life in the vibratory system but also allows for a six-month reuse period without evaporation, while the resulting sludge can be disposed of as non-hazardous material.
Bel Air Mass Finishing MQP
Worcester Polytech engineering college requires students to do a major qualifying project(MQP) in order to graduate Bel Air mentored McAllen and Jeff Laun to foster an understanding of the effects of mass finishing on the surface of metal test coupons.
Advantages of Airless Vacuum Vapor Degrease
Learn more about Tiyoda-Serec Corporation's Airless™ Vacuum Vapor Degreaser which is a versatile, environmentally friendly solution for jewelry manufacturing. Complying with safety regulations, it minimizes environmental impact while providing cost-effective, automated cleaning processes.
Jewelry Pendants
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Polishing Silver Medallions
The customer wanted to determine a process to reduce the amount of hand labor required to polish stamped silver medallions.
3D Printed Jewelry
Before Post-Processing After Post-Processing [...]
Cast Jewelry Ring
The customer wanted Bel Air to test multiple technologies to smooth over dental implants.
Investment Casted Ring
The customer wanted Bel Air to test multiple technologies to smooth over jewelry
3D Printed Jewelry Pendant
The customer wanted Bel Air to test multiple technologies to grind and polish this 3D printed jewelry pendant.
Polishing Gold Jewelry Beads
The customer wanted to determine an automated process to eliminate the need for hand finishing required for gold jewelry beads.
Copper Chain Bracelet
The customer wanted Bel Air to test multiple technologies in order to bright/ smooth shine a chain bracelet.
Class Rings
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Jewelry Bead
The customer wanted Bel Air to test multiple technologies in order to polish the gold jewelry bead.
Finger Ring
The customer wanted to ultra polish this copper ring. This was accomplished by using a multiple equipment's.
Additive Manufactured Jewelry
Before Post-Processing After Post-Processing [...]
Twisted Wire Cuff Bracelet
The customer wanted Bel Air to test multiple technologies and to bright/ smooth shine their twisted wire cuff bracelet.
Sterling Silver Chain
The customer wanted these jewelry pieces to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Stainless Steel Ring
Before Post-Processing After Post-Processing [...]
Pendant Charms
The customer wanted Bel Air to test multiple technologies to smooth over this piece of jewelry.
Sterling Silver Investment Casted Ring
The customer wanted Bel Air to test multiple technologies to smooth over this piece of jewelry.
Fashion Jewelry
The customer wanted these jewelry pieces to be polished. The centrifugal disc finisher was used to accomplish this.
Cuff Bracelet
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Art-Wear
The customer wanted Bel Air to test multiple technologies to smooth over their product.
Aluminum Vape Component
Before After Objective [...]
Stainless Steel Hermetic Connector
Before After Objective [...]
Aluminum Vape Components
Before After Objective [...]
Stainless Steel Electrical Connection Tube
Before After Objective [...]
Loop Crimp
Before After Objective [...]
Loop Crimp
Before After Objective [...]
Operating device
Objective Costumer sends parts to [...]
Acrylic and Stainless Steel Retainers
Objective Polish  Acrylic retainers [...]
Acrylic Retainers
Before Post-Processing After Post-Processing [...]
Step Drill
Before After [...]
Tapered Ball End Mill
Before After [...]
6″ Flute End Mill
Before After [...]
Aircraft Engine Blade
Objective [...]
Compressor Blisk
Objective A customer in the [...]
Deburring Inconel Compressor Turbine Disc
The customer required controlled deburring of slots to keep within tolerances on a compressor turbine disc.
Aircraft Engine Compressor Disc Refurbishing
The customer requested that their Aircraft Engine Compressor Disc made of Inconel be refurbished/repaired.
Aircraft Engine Shroud Segment
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Aerospace Missile Segments
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Aerospace Electronic Package Enclosure
The customer requested deburring of the cut-out edges on an aluminum aircraft package that houses electronics.
Deburring Stainless Steel Engine Blade Stiffener
Belair reduced the hand deburring of multiple geometric slots made with multiple sizes and forms while maintaining tight tolerances.
3D Aerospace Engine Blade Test
Before Post-Processing After Post-Processing [...]
Camera Enclosure
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Aerospace Test Coupon
Before Post-Processing After Post-Processing [...]
2″ Flute Drill
Before After [...]
Cutter Insert
Before After [...]
3/8” STD Endmill
Before After [...]
Cutter Insert
Before After [...]
Wood Coffee Machine Handles
Before After [...]
Google Phone
Before After [...]
Crab Bracket
Before After Objective [...]
Brass Bathroom Accessories
Before After Objective [...]
Hard Cutting Torch
Before After Objective [...]
Box Mold Halves
Before After [...]
Ceramic Pin
Before After [...]
Ceramic Coated Coupons
Before After [...]
Round magnet rings
Before After [...]
Steel Injector
Before After Objective [...]
Aluminum Manifolds
Before After [...]
Carbide Drill
Before After [...]
Aft Heatshield
Before Post-Processing After Post-Processing [...]
Acrylic Dental Retainers
Before Post-Processing After Post-Processing [...]
Additive Manufactured Umbrella
Before Post-Processing After Post-Processing [...]
Vent with Vanes
Before Post-Processing After Post-Processing [...]
Paint Bell
Before Post-Processing After Post-Processing [...]
Fan Test Sample for Feasibility
Before Post-Processing After Post-Processing [...]
Medical Brace Printed Using FDM Technology
Before Post-Processing After Post-Processing [...]
Plastic Head
Before Post-Processing After Post-Processing [...]
Turbine Impeller
Before Post-Processing After Post-Processing [...]
Additive Manufactured Consumer Product
Before Post-Processing After Post-Processing [...]
AM Automotive Gear
The customer wanted Bel Air to test multiple technologies to smooth over dental implants.
Stainless Steel 3D Art
Objective Post Processing polish [...]
AM Aerospace Part
Before Post-Processing After Post-Processing [...]
Additive Manufactured Aerospace Parts
Before Post-Processing After Post-Processing [...]
3D Medical Implant
Objective Superpolish [...]
SLM: Stainless Steel Feasibility Study
Before Post-Processing After Post-Processing [...]
Stainless Steel Bone Plate
Before Post-Processing After Post-Processing [...]
Revolver Frame, Aluminum
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Stainless Steel Components
Before Post-Processing After Post-Processing [...]
Stainless Steel Component
Before Post-Processing After Post-Processing [...]
Stainless Steel Thumbscrew
Before Post-Processing After Post-Processing [...]
DMLS Printed Stainless Steel Part
Before Post-Processing After Post-Processing [...]
Stainless Steel Prototype
Before After Objective [...]
Stainless Steel Round Part
Objective Post-Process Polish [...]
Stratasys Stainless Steel 316 3D Artwork
Before Post-Processing After Post-Processing [...]
3D Prototyping Titanium Test Coupon
Objective Bel Air completed testing [...]
3D Artwork
Before Post-Processing After Post-Processing [...]
3D Metal, 3D Artwork
Before Post-Processing After Post-Processing [...]
Automotive Turbo Wheel
Before Post-Processing After Post-Processing [...]
3D Aerospace Test Coupon
Before Post-Processing After Post-Processing [...]
ART: Stainless Steel & Bronze
Before Post-Processing After Post-Processing [...]
ART: 3D Printed
Before Post-Processing After Post-Processing [...]
Additive Manufacturing Coupon
Before Post-Processing After Post-Processing [...]
Stainless Steel Parts
Before Post-Processing After Post-Processing [...]
EOS Machine Sample
Before Post-Processing After Post-Processing [...]
Medical Implant, Titanium
Before Post-Processing After Post-Processing [...]
Finishing & Polishing Medical Stainless Steel
Before Post-Processing After Post-Processing [...]
Stainless Steel Fuel Nozzle
Before Post-Processing After Post-Processing [...]
Stainless Steel Dental Crown
Before Post-Processing After Post-Processing [...]
Aluminum Alloy Bowling Pin Samples
Before Post-Processing After Post-Processing [...]
Aluminum Alloy Bowling Pins
Before Post-Processing After Post-Processing [...]
316 Stainless Steel Game Figure
Before Post-Processing After Post-Processing [...]
Die Segment Test Part, Smooth & Finish
Before Post-Processing After Post-Processing [...]
17-4 Stainless Steel Test Part
Before Post-Processing After Post-Processing [...]
Surface Improvement: Prototype Titanium Mesh
Before Post-Processing After Post-Processing [...]
Inconel Aerospace Part
Before After Objective [...]
Metal Sample Tubes
Before Post-Processing After Post-Processing [...]
Titanium Medical Implant
Before After Objective [...]
Bronze Gold Putter Head
Before Post-Processing After Post-Processing [...]
3D Printed Artwork
Objective Post-Processing Smoothing [...]
Aerospace Nozzle
Before Post-Processing After Post-Processing [...]
Surface Finishing Test Coupon
Before Post-Processing After Post-Processing [...]
SLM Automotive Parts
Before Post-Processing After Post-Processing [...]
3D Printed Metal Coupon
Before Post-Processing After Post-Processing [...]
Titanium Medical Implant
Before Post-Processing After Post-Processing [...]
Additive Manufacturing Competency Center Test Coupon, 3D Systems Metal
Before Post-Processing After Post-Processing [...]
Maraging Steel Mold Core
Before Post-Processing After Post-Processing [...]
Additive Manufacturing Competency Center Test Coupon
Before Post-Processing After Post-Processing [...]
Test Coupon Stainless Steel
Before Post-Processing After Post-Processing [...]
Medical Tools, Surface and Polish
Before Post-Processing After Post-Processing [...]
MIM Dental Brace Components
test Post The customer wanted Bel Air to test multiple technologies and electropolishing on their 3D-printed consumer components.
Post Processing 3D Printed Promotional Bottle Opener
Before Post-Processing After Post-Processing [...]
DMLS 3D Printed Stainless Steel Part
Before Post-Processing After Post-Processing [...]
AM Aerospace Part: Nut
Before Post-Processing After Post-Processing [...]
3D Consumer Art
Before Post-Processing After Post-Processing [...]
A.M. Competency Center Test Coupon, EOS Stainless Steel
Before Post-Processing After Post-Processing [...]
Stainless Steel Strainer
Before Post-Processing After Post-Processing [...]
Nylon Composite Bullet Keychain
Objective [...]
SLS Flex Modulus 3D Printed Plastic Component Cleaned & Coated
Objective Produce a reference [...]
SLS Flex Modulus Coupons for Coating & Color
Objective Develop method to [...]
Binder Jet Printed Wood Test Part
Objective Bel Air has developed [...]
3D Feasibility Study Post Processing for JnJ
Before After Objective [...]
Louver Housing, Nylon
Before After Objective [...]
Polished PEKK Feasibility Study for JnJ
Before After Objective [...]
Desk Ornament
Objective Smooth Surface and Coat [...]
MJF Prototype Mold
Objective Improve Surface Finish of [...]
Medical Implants, MJF Nylon
Before After Objective [...]
SLS Duraform Prototype test part
Objective 3D Part Cleaning for [...]
SLA Medical Parts
Before Post-Processing After Post-Processing [...]
Improve Flow Inside Medical Device Tube
Before Post-Processing After Post-Processing [...]
MJF 3D Printed Medical Components
Before Post-Processing After Post-Processing [...]
Color Print Powder Removal & Polishing, Degrees of Finish
Objective Produce a reference gage [...]
Clean & Improve COVID Swabs
Before Post-Processing After Post-Processing [...]
aerospace missile segment
Before Post-Processing After Post-Processing [...]
Ultem Sample Part, Polish & Coat
Before Post-Processing After Post-Processing [...]
Cynate Esther Feasibility Study for JnJ
Before Post-Processing After Post-Processing [...]
SLA Printed Coated Photopolymer Bowling Pin Key Chain for Fortify
Before Post-Processing After Post-Processing [...]
3D Printed Wood Boat Hardware
Before Post-Processing After Post-Processing [...]
Build & Powder Removal of Plastic Polypropylene Printed Parts
Before Post-Processing After Post-Processing [...]
Surface Finishing of 3D Printed Test Part
Before Post-Processing After Post-Processing [...]
Polyjet printed Acrylic Teeth
Before Post-Processing After Post-Processing [...]
MJF Printed Nylon Brain Model
Before Post-Processing After Post-Processing [...]
Nylon Composite Test Part
Before Post-Processing After Post-Processing [...]
Polypropylene Build Removal and Surface Finishing
Before Post-Processing After Post-Processing [...]
Sample SLS De-powdering, Dust Free
Objective Bel Air developed and [...]
Finishing Pistol Reload Assembly
Before Post-Processing After Post-Processing [...]
Nylon Test Part
Before Post-Processing After Post-Processing [...]
MJF Printed Consumer Pill Box
Before After Objective [...]
Flex Modulus Coupons for Testing
Objective Develop materials of de-powdering [...]
Spherical Plastic Nylon Samples
Objective Improve Surface Finish & [...]
MJF Printed Automotive, Pump Component
Objective Improve Surface Finish [...]
Nylon Prototype Components
Objective Surface Polish [...]
Household Appliance Components
Objective Bel Air Completed testing [...]
Nylon printed, Prototype Grippers
Before After Objective [...]
Nylon SLS Printed, Consumer Art
Before After Objective [...]
Nylon Electronic Case
Before Post-Processing After Post-Processing [...]
Build Removal of Dental Digital Arches
Before Post-Processing After Post-Processing [...]
Aluminized Parabolic Cell
Before Post-Processing After Post-Processing [...]
SLA Printed Key Chain Sample FORTIFY
Before Post-Processing After Post-Processing [...]
Polished Polycarb Feasability Study for JNJ
Before Post-Processing After Post-Processing [...]
Chess Piece: Knight
Before After Objective [...]
MJF Machine Component, Nylon
Objective Improve Surface Finish [...]
SLS Printed Eyeglasses
Before After Objective [...]
Aerospace Part Casting Patterns
Objective Replace Hand Sanding on [...]
FDM Plastic Cylinder
Before After Objective [...]
Medical Device Component
Objective Improve Surface for Functionality [...]
Automotive Part
Before After [...]
Colored Dyed Display Tags Key Chain
Objective Improve Surface Finish & [...]
Plastic Money Clip, Color Printed
Before After [...]
Consumer Test Sample
Before After [...]
SLS Sculpture Test Parts
Before After [...]
FDM Adjustable Wrench
Before After [...]
Mini Bowling Pins
Before After [...]
SLS Game Piece
Objective Polish Surface Finish [...]
HP PA Color Sample
Before Post-Processing After Post-Processing [...]
Nylon SLS, Mold Component
Objective Remove build material and [...]
Build Removal Samples from HP Color Printer
Before Post-Processing After Post-Processing [...]
Automotive Intake Manifold Casting Model
Before Post-Processing After Post-Processing [...]
Electronic Housings feasibility Study of Post Processing
Objective Determine the optimum method [...]
Cell Phone Cover
Before Post-Processing After Post-Processing [...]
Automotive Component – MJF Printed
Before Post-Processing After Post-Processing [...]
Automotive Mold Pattern
Objective Sanding 3D printed pattern [...]
Nylon Chess Piece
Before After Objective [...]
SLS Duraform Plastic Octopus Sample
Objective Improve Surface Finish [...]
Powder Build Removal of Nylon Print Test Part
Before Post-Processing After Post-Processing [...]
Carbon Fiber Brackets CDLP Printed
Objective Improve Surface Finish for [...]
Clutch Disc Washer
test Post The customer wanted Bel Air to test multiple technologies and electropolishing on their 3D-printed consumer components.
Wax/Sand Mold Pattern
Objective Clean build powder [...]
Pharmaceutical Steel Pill Punches
test Post The customer wanted Bel Air to test multiple technologies and electropolishing on their 3D-printed consumer components.
Gun Barrel
test Post The customer wanted Bel Air to test multiple technologies and electropolishing on their 3D-printed consumer components.
Coated Femoral
test Post The customer wanted Bel Air to test multiple technologies and electropolishing on their 3D-printed consumer components.
Bone Implant Tooling
test Post The customer wanted Bel Air to test multiple technologies and electropolishing on their 3D-printed consumer components.
Dental Bands
test Post The customer wanted Bel Air to test multiple technologies and electropolishing on their 3D-printed consumer components.
Turbo Blade
Before After [...]
Rotator Cuff
test Post The customer wanted Bel Air to test multiple technologies and electropolishing on their 3D-printed consumer components.
Jaws for Operations
test Post The customer wanted Bel Air to test multiple technologies and electropolishing on their 3D-printed consumer components.
Forceps
test Post The customer wanted Bel Air to test multiple technologies and electropolishing on their 3D-printed consumer components.
Tulip Head Bone Screw Component
test Post The customer wanted Bel Air to test multiple technologies and electropolishing on their 3D-printed consumer components.
Bone Screws with Tulip Heads
test Post The customer wanted Bel Air to test multiple technologies and electropolishing on their 3D-printed consumer components.
Clamp Handle
test Post The customer wanted Bel Air to test multiple technologies and electropolishing on their 3D-printed consumer components.
Tool Steel Stamping Punch
Objective Reduce 12 hr deburring [...]
Coated Spiral Tap
Before After [...]
Ball End Mill
Objective Hone Edge [...]
Jobber Drill
Objective Polish Coating for jobber [...]
Cobalt Chrome Femoral
Objective Blend and Polish beloew [...]
Titanium Femoral
Objective Blend and Polish beloew [...]
Carbide Cutting Tool Insert
Objective Hone edge to increase [...]
Carbide Cutting Tool Insert, Edge Preparation
Objective Hone edge to increase [...]
STAMPING PUNCH
Objective Remove turn lines from [...]
Alloy Steel, HSS, SPIRAL TAP
Objective Hone edge and Deburr [...]
SPIRAL TAP
Objective Hone edge and Deburr [...]
Deburr Steel Alloy Bolt Action
Objective Deburr bolt action for Firearms part. [...]
Cutting Tools
Objective Hone Edge [...]
Tool Holder Handle
Objective Remove flash and blend [...]
Delrin Machine Part
Objective De-flash small internal slot. [...]
Acrylic Machined Lever
Objective Deburr edges for fit/function. [...]
Injection Molded Part
Objective Clean off all contaminants [...]
Delrin CNC Machined Part
Objective De-flash in a conventional [...]
Tooling Handle
Objective De-flash and blend surfaces [...]
Fiber Composite Material
Objective Radius all surfaces of [...]
Machined Housing Connector
Objective De-flash and Matt Finish [...]
Injection Molded Handle
Objective De-flash and Matt Finish [...]
PEEK Machine Component
Objective Deburr and De-flash a [...]
PEEK Bearing Retainer
Objective Deburr and De-flash a [...]
Polish Ceramic Coating of Femoral Implant
Before After [...]
Automated Screw Deburring
Objective Deburr without rolling burr [...]
Coating & Polishing End Mill
Before After [...]
12x400mm Carbide Drill
Before After [...]
90 Series Large Frame
Before After [...]
Dental Prosthetics
Before After [...]
Steel Thread Component
Before After [...]
Quartz Disc
Before After [...]
Tungsten Carbide Expanders
Before After [...]
Turbo Fan Torque Box
Before After [...]
Plastic Pin Test Sample
Before Post-Processing After Post-Processing [...]
MJF Expandable Tool Holder Insert
Before After [...]
4140 Steel Gear
Before Post-Processing After Post-Processing [...]
Deburr and Polish Vape Components
Before After [...]
Deburring Brass Electronics Connector
Bel Air determined a consistent low labor process to bring tubing end radius to the customer's specification.
Deburring Stainless Steel Plunger Components
An example of micro deburring to validate a more economic method of part manufacturing than the current method.
Aluminum Housing
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Stapler Blades
The customer wanted these jewelry pe/jksdfoh;sIFA;OGIHQ'OEGRIQ'PJGHRIIEQ'PHI'QEPIHGIP'OQEIHOQ'/Q
Edge Prep Carbide End Mill
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Clean and Polish Reload Bullet Casing
Bel Air supplies [...]
Hammer and Sear
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Rifle Barrel
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Sight Block
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Steel Alloy Revolver Frame
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Rifle Stock
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Pistol Slide
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Rifle Receiver
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Rifle Latch
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Aluminum Pistol Frame
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Gun Triggers
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Paint Gun Frame
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Gun Sear
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Revolver Cylinder
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Rifle Clip Component
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Compound Bow
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Shotgun Receiver
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Pistol Button
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Reload Casings
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Scope Rack
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Gun Bolt
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
AR Receiver
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Pistol Frame
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Revolver Frame
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Pistol Barrel
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Aluminum Revolver Frame
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Receiver, Gun
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Ceramic Coated Turbine Blade
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Steel Alloy Turbine Blade
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Valve Shuttle
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Aerospace Valve Component
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Hydraulic fitting
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Valve Component
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Turbine Compressor Blank
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Fuel Cell Component
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Compressor Blade
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Gears
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Pill Punch
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Printed Metal Pill Punch
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Automotive Knob Accessory
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Bracket
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Chain Sprocket
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Carbide Burnishing Roller
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Aluminum Alloy Pneumatic Poppet Valve
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Pneumatic Poppet Valve
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Transmission Gear
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Automotive Injector Valve
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Automotive Injector Molded Manifold
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Latches
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Manifold
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Injector Parts
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Automotive Trim Buttons
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Injector Nozzle
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Engine Valves
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Transmission Gears
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Attain Gears Surface
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Implant Device
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Bone Screws
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Pill Punch
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Bone Plate Sections
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Bone Tap
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Spinal Jacket, PEEK
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Tibia Tools
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Jaws for Operating Device
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Cobalt Chrome Tibia Tray
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Operating Device Component
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Bone Screw
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Leg Prosthetic Component
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Endoscope Tip
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Tibia Implant
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Implant Component
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Jaw Biopsy
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Tubular Needle
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Operating Tool
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Titanium Bone Screws with Tulip Heads
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Stint Implant
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Tibia Blocks
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Hip Ball
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Spinal Implant Device
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Tibia Tray
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Bone Plate
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Aluminum Syringe Handles
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Medical Operating Device
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Tibia Trays
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Dental Tools
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Spinal Bone Screws with Tulip Head
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Bevel Gears
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Turbine Blanks
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Casted Hardware
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
CNC Industrial Machined Component
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Aluminum CNC Part
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
CNC Piano Component
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Socket
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Thin Wall Tubing Component
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Railroad Cutter Tool Insert Holder
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Small Medical Part
The customer wanted Bel Air to test multiple technologies to smooth over dental implants.
Brass Fitting
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Brass Washer
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Piston Rings
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Automotive Connector
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Assorted CNC Lathe Parts
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Aluminum Cast Yoke
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Titanium Machine Part
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Aluminum Mount Block
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Stainless Steel Cross Shape Component
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Knurled Tool Handle
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Automotive Connector
The customer wanted Bel Air to test multiple technologies to smooth over dental implants.
Electronic Connector
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Aluminum Machined Heatsink Package
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Coaxial Connector
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Bus Bar Connector
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Electrical Contacts
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Bus Duct
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Brass Electrical Contact
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Electrical Connector
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Minted Coins
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Emblematic Coins, Pins
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Coin Blank
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Casted Pendant
The customer wanted Bel Air to test multiple technologies to smooth over dental implants.
Insignia Badge
The customer wanted these jewelry pendants to be polished and cut down. The centrifugal disc finisher was used to accomplish this.
Casted Ring
The customer wanted Bel Air to test multiple technologies in order to polish this casted ring.
Rubber Mold Casted Pendants
The customer wanted Bel Air to test multiple technologies to bright/ smooth shine these rubber mold casted pendants.
Police Badges
Customer wanted to polish the badges. This was accomplished using centrifugal disc and barrel finishers.
Dental Pic Tool
This client wanted their dental pick honed and polished. This was accomplished by using the centrifugal disc and barrel machines along with a tumbler.
Invisalign Dental Molds
The customer wanted Bel Air to test multiple technologies to smooth over Invisalign dental molds
Eliminate Hand Grinding in Pewter Pendants
The customer wanted to remove the hand labor for removing small hanging gates & parting line imperfections left from the mold.
Polishing Pewter Pendants
The customer wanted their rubber mold cast pewter pendants to be finished to a polished and or pre-plate finish.
Electropolishing Consumer Goods
The customer wanted Bel Air to test multiple finishing technologies on their 3D-printed watch and consumer components.
Clear Coating Plastic Flower After De-Powdering
The customer wanted Bel Air to determine a process for de-powdering and clear coating a 3D printed flower.
Cleaning Laser Cut Monograms
The customer wanted to determine a process to reduce the amount of hand labor required to polish stamped silver medallions.
Polishing Stamped D-Rings
The customer wanted to determine a process to achieve a shiny finish for their stainless steel stamped d-rings.
Surface Preparation of Wooden Hardware
The customer wanted to reduce the amount of hand labor they spent on sanding the wooden hardware they produce.
Deburring Backside of Cutting Tool Flutes
Tool Honing of high speed steel cutting tool flute. Entails deburring the backside of the cutting tool flute.
Honing Straight Flute End Mill
Hone edge to remove burr (shown with edge burr from grinding) and increase performance of Straight Flute End Mill.
Honing Carbide Insert Cutter
Determined a labor and time saving process to hone and radius the edge of a Carbide Insert Cutter to .0004 in.
Honing Hardened Steel Cutting Tools
Determined a labor and time saving process for honing hardened steel cutting tools using Bel Airs Drag Finishers.
Reduced Machine Lines on Bone Plate
Bel Air determined a process to produce a semi-polish finish while reducing machine lines on titanium bone plates.
Reduced Machine Lines of Medical Implant
Bel Air determined a process to produce a semi-polish finish while reducing machine lines on titanium medical implants.
Deburring Brass Electronic Connector
Bel Air determined a process for deburring the inner area on a bronze electronic connector using a Centrifugal Barrel Finisher.
Deburring Slot on Electronic Connector
Bel Air determined a consistent low labor process for deburring the slots on a bronze electronic connector.
Stainless Steel Tubing End Radius
Bel Air determined a consistent low labor process to bring tubing end radius to the customer's specification.
3D Printed Tooth Model
A customer from the additive manufacturing industry wanted to determine a process for deburring and polishing 3D-printed tooth models.
Deburring Titanium Dental Attachment
The objective was to determine an appropriate process for deburring titanium attachments used in the dental industry
Post Processing 3D Printed Tooth
The customer wanted to remove the matte rough look on side of the teeth to achieve a glossy, see-through finish.
Polishing Steel Dental Wire
The customer wanted to determine a cost-effective process for polishing steel wire used in the dental industry.
Fiber Infused PEEK Plastic Seal
The customer wanted to determine the appropriate process to deburr plastic ring seals that have been reinforced with fiber.
Bronze Inner Ball Bearing Cage
The objective the customer wanted to accomplish was to radius the cross holes on a bronze inner ball-bearing cage.
Ultra Polishing A Steel Alloy Bearing Valve Component
The customer wanted to determine an efficient process to ultra polish valve balls which was accomplished using a centrifugal barrel finisher.
Deburring Roller Bearing Cage Slots
The customer wanted to determine a process that efficiently deburred the cage slots on a brass roller bearing cage.
Ultra Polishing Stainless Steel Valve Ball
The customer wanted to determine an efficient process to ultra polish valve balls which was accomplished using a Reverse Drag Finisher.
Deburring & Polishing Bearing Retainer
The customer wanted to determine an efficient process for deburring and polishing a steel alloy bearing retainer.
Steel Alloy Roller Bearing Race
The customer wanted to determine an efficient process to ultra polish Roller Bearing Race made of a steel alloy.
Radius Internal Holes of Inner Ball Bearing Cage
Bel Air determined a process to radius the internal holes on the bronze inner ball bearing cage using a centrifugal finishing machine.
Deburring Bronze Inner Bearing Cage
The customer wanted to determine a process that deburred the inner ball bearing slots on a brass inner cage.
Deburring and Polishing of Bearing Cage Ball Slots
The customer wanted the bearing ball slots on the steel alloy bearing cage to be deburred and then polished.
Refurbishing Automotive Housing
The customer wanted to remove all the carbon buildup that had accumulated in a Carbon Steel Diesel Turbo Vane.
3D Printed Intake Manifold
The customer wanted to remove and clean all excess build material from a BinderJet 3D printed Intake Manifold.
Refurbishing Diesel Turbo Vane
The customer wanted to remove all the carbon buildup that had accumulated in a Carbon Steel Diesel Turbo Vane.
Deburring Aluminum Automotive Connector
Using a Centrifugal Finishing Machine, Bel Air determined a method to deburr the edges and threads of an aluminum automotive connector.
Deburring Edges and Threads of Automotive Connector
Bel Air deburred the edges and threads of an aluminum automotive connector using centrifugal disc finishing.
Aluminum Automotive Connector
The customer wanted to determine a process to deburr the edges and threads of their aluminum automotive connectors.
High Volume Aircraft Hardware Deburring
Established inexpensive high volume approach to a one-step automatic process for deburring machined edges and imparting a cosmetic finish.
Aluminum Aircraft Hardware Polishing
Established a one-step automatic process for deburring machined edges and imparting a cosmetic finish in a cellular environment.
Aluminizing 3D Printed Fire Retardant ABS
The customer desired a quick turnaround for the post-processing & aluminizing of the fire-retardant ABS plastic.
Anodizing Miniature Colored Wheels
The customer desired a consistent color and finish. The customer stated the wheels did not need to be highly polished.
Ultem Plastic Fitting Deburring
The current process takes too long and is very time-consuming for the operator. The customer requested a more efficient method.