Objective

Bel Air Finishing was tasked with reducing manual labor and achieving a consistent, polished finish on cast silver pendants. The goal is to streamline production by cutting down, pre-polishing, and polishing silver castings efficiently while maintaining high-quality surface finishes.

Before

After

Objective

At Bel Air Finishing, we recognize that achieving a flawless, polished finish is vital for decorative castings, especially in metals like brass and zinc. To meet these needs, we recommend the FM Bruni 3 Roll Burnisher, a high-performance finishing machine designed to eliminate the labor-intensive steps of traditional burnishing and wet grinding.

The FM Bruni 3 employs an innovative rolling mechanism to smooth and polish surfaces with nonabrasive, controlled pressure, preventing common defects such as tool marks or an “orange-peel” effect. This technique produces a brilliant, dense surface that resists wear and enhances durability, making it ideal for decorative pieces that require both aesthetic appeal and longevity.

For jewelry and consumer goods, the FM Bruni 3 has consistently proven its precision and versatility. Its open-trough design allows easy monitoring and quick removal of parts, further streamlining the process. In our latest video, we showcase the Bruni 3 in action on brass and zinc samples—a tower and a sasquatch—demonstrating how this single-step process, which includes wet grinding, creates a mirror-like finish directly from casting. Trusted by the jewelry industry, the FM Bruni 3 Roll Burnisher is a reliable choice for customers seeking superior quality and efficiency in decorative finishing.

If you are unsure what equipment and media you require to achieve your desired surface finish, then send us your part, and we will evaluate it and provide you with a metrology report.

IndustryJewelry/Consumer Goods
Part DescriptionVarious Cast Molds of Decorative Pieces
Fabrication Method Cast/Mold
MaterialYellow & White Brass, Guider Rose, Pewter, and Aluminum
Process TechnologyPolishing, Deburring, Multiple Methods
Equipment TypeFM Bruni 3 Roll Burnisher, Magnetic Pin Finisher, Centrifugal Disc Finisher

Solution

To streamline the finishing process for cast silver pendants, Bel Air recommended an advanced high-energy disc finishing technique. This process effectively removes surface imperfections, smooths edges, and prepares the pendants for a polished finish. By combining precise wet grinding and polishing technologies, the solution achieves consistent, high-quality results while significantly reducing manual labor.

The Centrifugal Disc Finisher played a key role in this process, offering efficient handling of intricate jewelry pieces and delivering smooth, pre-polished surfaces that meet the exacting standards of the jewelry industry. This approach ensures faster production times, superior surface quality, and improved overall efficiency for jewelry manufacturers.

If you are unsure what equipment and media you require to achieve your desired surface finish, then send us your part, and we will evaluate it and provide you with a metrology report.