watch component before post-processing

Objective

Bel Air Finishing was tasked with developing an edge-honing solution for ball end mills to improve cutting performance, reduce tool wear, and extend tool life.

IndustryCutting Tools
Part DescriptionBall End Mill
Fabrication MethodGround
MaterialSteel Alloys, HSS
Process TechnologyEdge Preparation/Honing
Equipment TypeAutoHone

Solution

For precise cutting tool edge preparation, Bel Air Finishing recommended the AutoHone™ to hone the edge of ball end mills, applying a controlled radius that reduces sharpness and increases durability. This automated drag finishing process provides a consistent, cost-effective method to enhance tool performance by improving feed rates, cutting speed, and tool longevity by up to 300%. Bel Air’s tool honing solutions minimize manual intervention and deliver a smooth, high-quality finish that optimizes cutting efficiency.

If you are unsure what equipment and media you require to achieve your desired surface finish, then send us your part, and we will evaluate it and provide you with a metrology report.