3D-printed resin eggs 10-pack after processing - clear polished

Before

3D resin egg as printed, before processing

After

3D-printed resin egg after processing - clear polished

Objective

This project focused on evaluating and developing polishing processes for SLA-printed resin parts to achieve a smooth, clear, high-gloss surface suitable for consumer-facing applications. The goal was to reduce visible layer lines and surface texture while maintaining the part’s original shape and fine details across multiple resin colors and visual effects.

Industry3D Post-Processing – Plastic, Consumer Goods
Part DescriptionEggs
3D Printing TechnologySLA
MaterialPolyJet Resin
Process TechnologySmooth & Polish Surface
Equipment TypeHigh Energy Centrifugal Disc Finisher

Solution

Bel Air developed a multi-stage polishing process using a high-energy centrifugal disc finisher to transform SLA-printed PolyJet resin eggs from a rough, ground surface to a smooth, cosmetic finish. The workflow refined surface texture and layer lines, producing transparent, high-gloss results while maintaining the part’s original shape and visual details.

The process was evaluated across multiple resin colors and visual effects to confirm consistent cosmetic results suitable for consumer-facing applications. This controlled disc-finishing approach demonstrates how 3D-printed plastic parts can achieve repeatable, polished aesthetics without manual finishing, making it well suited for prototyping and short-run production.

If you are unsure what equipment and media you require to achieve your desired surface finish, send us your part, and we will evaluate it and provide you with a detailed metrology report.

To explore various achievable finishes, you can also request a comparative keychain sample showcasing a range of surface textures and polish levels.