Before

Raw DMLS-printed Rivet Install Jaw Tooling made from L-40 steel
Close-up of as-printed surface finish on L-40 Rivet Install Jaw Tooling

After

Post-processed Rivet Install Jaw Tooling with smooth and polished surface
Close-up of polished 3D-printed tooling surface after high-energy finishing and blasting

Objective

To develop a high-throughput, cost-effective process for smoothing and polishing DMLS-printed L-40 and maraging steel Rivet Install Jaw Tooling used in high-volume production. The surface needed to be refined for function and appearance without compromising precision features.

Industry3D/Additive Manufacturing
Part DescriptionRivet Install Jaw Tooling
3D Printing Technology DMLS/SLM
MaterialL-40 Tool Steel,  Maraging Steel
Process TypeSmooth/De-Powder, Polish Surface
Equipment TypeHigh Energy, Multiple Technologies, Centrifugal Disc Finisher, Wet/Dry Blasting

Solution

Bel Air evaluated multiple post-processing methods to smooth and polish 3D-printed Rivet Install Jaw Tooling made from L-40 and maraging steel. Depending on part geometry and surface requirements, either centrifugal disc finishing or slurry blasting was used to remove powder residue, smooth rough surfaces, and enhance part appearance. Both processes provided uniform, repeatable results without compromising edge definition or dimensional accuracy—making them ideal for high-volume production of tooling components.

If you are unsure what equipment and media you require to achieve your desired surface finish, send us your part, and we will evaluate it and provide you with a detailed metrology report.

To explore various achievable finishes, you can also request a comparative keychain sampleshowcasing a range of surface textures and polish levels.